Replacement Parts Concave And Mantle

Description

Using an incorrect crushing chamber leads to a compromise in either productivity, liner life, or both. When the crushing chamber is too small, the reduction ratio is low or it fails to function altogether. Conversely, if the crushing chamber is too large, material only gets crushed in the lower portion, causing accelerated wear in that area. It is essential to have an optimal set-up where wear is evenly distributed along the sides of the mantle and concave to maximize the lifespan of the crushing chamber.

 

The primary components that experience wear and tear in a cone crusher are the mantle and bowl liner. At our manufacturing facility, we have the capability to produce a wide range of concaves and mantles for various cone crusher models. To ensure durability, we utilize Hadfield steel, including materials like Mn13Cr2, Mn18Cr2, and Mn22Cr2, which possess exceptional wear resistance properties. These cone parts find extensive application in the mining, construction, chemical, cement, and metallurgical industries. By implementing modification treatments and employing special processing techniques, we have successfully enhanced the service life of our concaves by 10% to 15% compared to those made using traditional materials.

 

Benefit

In the mining and aggregates industries, cone crushers play a crucial role in breaking down blasted rock into smaller sizes. This is achieved by a process that involves compressing the material between the cone crusher mantle and bowl liner. The mantle acts as a protective layer that covers the cone head, keeping it safe from wear and tear. Essentially, the mantle is a sacrificial wear liner that sits atop the cone head for added protection. By using cone crushers, mining and aggregates companies are able to efficiently reduce the size of rock, making it easier to process and transport.

 

The cone crusher concave, also known as the mantle, is a crucial part that provides protection to the upper accessories of the cone crusher. Acting as a sacrificial wear liner, it is positioned inside the upper frame. Our cone crusher mantle and bowl liner are designed to enhance efficiency, reduce costs and increase wear life, resulting in decreased downtime. We take pride in our engineered solutions that offer exceptional protection, ensuring smooth operation of your cone crusher. Choose our replacement concave and mantle for long-lasting performance and peace of mind.

 

Our wear liners have been extensively tested against those of our competitors, and the results are telling: in various applications using the same profile design, customers have seen increases in wear life of up to 50% when using our liners. We work closely with our customers to modify heavy duty jaw, cone, and gyratory liner designs, and have seen certain modified designs increase wear life by more than 300% compared to standard design liners. Our technical sales team, product engineers, and pattern makers collaborate to ensure that our customers receive the most effective wear liners for their needs.

 

 

 

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